Automotive manufacturing software to cut unplanned downtime

Evocon monitors your machines in real time, so your team can see where losses happen and why, look back through every production run, and keep orders on track so fewer shipments are missed.

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A car door panel being installed at TMI Automotive. Individual parts created and installed like this are an example of discrete manufacturing.

See every loss with real-time automotive manufacturing analytics

Evocon gives your team one live view for every machine on the shop floor, to better understand and improve the production process. With automated signals from your machines and Evocon's IIoT hardware, stops, speed losses, and scrap are captured and converted into trustworthy automotive OEE data. You can quickly see where availability and performance gaps are, why they happen, and what to fix first.

Live loss tracking

Spot exactly which stops and slowdowns cost you the most, by machine, shift, and product.

Production run history

Filter every report by lot or batch to gain visibility into what went wrong behind a run when a complaint or recall comes in.

Improved delivery reliability

Identify which orders are at risk using live order progress and finish-time estimates, so fewer shipments are missed.

  • tmi automotive products team

    How TMI Automotive Products raised OEE by 30% on its foam line

    TMI Automotive Products is a family-owned manufacturer of automotive interior components based in Corona, California. As an industry leader, TMI supplies restoration interiors for Volkswagen, Chevrolet, Ford, and MOPAR vehicles. The main challenge it had was related to data accuracy, something common when records are kept on paper. After implementing Evocon, operators and managers now monitor production and performance in real time, and regular reviews of top downtime reasons helped TMI raise OEE by 30% on its foam line.

    Read case study

“The biggest problem now is that we are too efficient and it’s hard to make improvements. But we keep trying… mainly through the Evocon Meeting.”

Gene Tuccinardi TMI
Zach Tuccinardi
Electrical Engineer
TMI Automotive Products, Inc.
Full story
A car door panel being installed at TMI Automotive. Individual parts created and installed like this are an example of discrete manufacturing.

  • Isolate and check any production run in minutes

    With Evocon’s automotive part manufacturing software, you can filter every report by lot or batch. This way, you can see the stops, scrap, and operators behind a batch, so you know what went wrong in case of a customer complaint or recall. The records your team uses for downtime tracking are stored in one view for easy access.

  • Quality checklists built into the production flow

    You can optimize your checklists with Evocon’s solution that asks operators to complete the right check at the right moment. A check can be triggered after a set number of parts and then repeated at set intervals, covering both first-off and ongoing inspections. Each check can require several measurements and show a running average. Failed or missed checks will raise an alert, and every inspection is logged on the production timeline, so you always know what’s wrong and when.

  • Live order progress and finish-time estimates

    Monitor production order progress using live data from the production line. When a target quantity is set, Evocon estimates the order’s completion time based on actual production speed. Your team can see when an order is falling behind and react before delays affect delivery. You can also connect Evocon to your ERP through integrations to get an automatic overview of production orders and targets, protecting JIT delivery without any extra data entry.

Setting up Evocon is as easy as 1-2-3

Install
1

Install

The sensor is placed to detect products on a production line or machine and connected to Evocon's IIoT device.

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Connect
2

Connect

The device is connected to the internet which sends collected data to Evocon's OEE software for analysis.

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Visualize
3

Visualize

Collected data is displayed on the shop floor where operators can use it to defeat inefficiency.

Setting up Evocon in your factory is a plug 'n' play process that can be done by anyone in your company.
See how Evocon works See how Evocon works

  • Talk to our team

    Our experts are ready to help you unlock the full potential of your production process. Schedule a call with our team today and start your journey towards greater efficiency and profitability.

    1. Get tailored advice and solutions specific to your production needs.
    2. Our team will guide you through the setup and optimization process​.
    3. Afterwards, you can try Evocon in your factory free for 30 days.
    Request free trial

Learn more about Evocon's product

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