Real-time data tracking

Evocon is a real-time source of truth for daily production monitoring, providing operators and managers with instant visibility into performance. Clear indicators highlight stoppages, inefficiencies, and the status of recurring checks, enabling teams to quickly identify issues, take corrective action, and keep production on track.
Customizable production dashboards

Evocon’s production tracking tools provide a real-time source of truth for downtime, speed loss, and quality, giving teams complete visibility into production inefficiencies. By supporting customizable dashboards, managers can quickly identify root causes, implement corrective actions, and optimize efficiency.
Downtime analysis and alerts

Evocon’s production monitoring system software delivers instant insights into stoppages with standardized event logging and detailed information on each event. Real-time alerts notify teams the moment issues arise, enabling quick response to minimize disruptions and keep production on schedule.
Analytics for production monitoring

Evocon’s manufacturing monitoring system keeps analytics simple and yet effective. It helps reveal bottlenecks, optimize the production process, and enhance quality, saving time and reducing costs. Transform your manufacturing process with clear, actionable reports tailored to your needs—all in one user-friendly platform.
Monitor all factories in one platform

Evocon offers centralized, real-time production performance monitoring across all factories, ensuring a consistent and data-driven approach to efficiency. By consolidating data in one platform, managers can track trends, benchmark performance, and quickly address any issues, fostering collaboration, standardization, and continuous improvement across multiple locations.

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Setting up Evocon is as easy as 1-2-3

Install

The sensor is placed to detect products on a production line or machine and connected to Evocon's IIoT device.

Connect

The device is connected to the internet which sends collected data to Evocon's OEE software for analysis.

Visualize

Collected data is displayed on the shop floor where operators can use it to defeat inefficiency.

Setting up Evocon in your factory is a plug 'n' play process that can be done by anyone in your company.

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Benefits of Evocon

Implementing Evocon's real-time production monitoring system empowers manufacturers with immediate access to critical production data, fostering a culture of continuous improvement. By visualizing performance metrics and identifying inefficiencies, teams can make informed decisions that enhance productivity and operational excellence.

Identify and remove bottlenecks

Identify and eliminate production bottlenecks, ensuring a steady and optimized production process.
Improve equipment utilization

Monitor machine performance to maximize uptime and ensure better utilization of available resources.
Decisions backed by accurate data

Use real-time production data, collected automatically, to improve efficiency, cut costs, and enhance OEE.

“The operators engage with Evocon because of two main reasons. First, they appreciate this transparent and data-driven approach. And second, they see that Evocon makes their contribution measurable, valuable, and visualized.”

Vasilis Anastadiasis

Deputy Production Manager

Nova Packaging

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Get real-time production insights

See how Evocon’s manufacturing production monitoring system can help you get real-time insights, enhance operational efficiency, and streamline manufacturing processes for improved output and performance.

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Frequently asked questions

What is a production monitoring system?

A production monitoring system is software and/or hardware that tracks what’s happening on your factory floor in real time. It collects production data from machines and operators, giving you visibility into output, downtime, speed, and quality—so you can spot issues as they happen.
What is the difference between a production monitoring system and OEE software?

A production monitoring system is the broader category that automates the collection of raw data from your production process. OEE software takes that data and maps it to the three core pillars of Overall Equipment Effectiveness (Availability, Performance, and Quality), giving you a standardized, visual metric of your true operational efficiency.
How long does it take to set up a production monitoring system?

It depends on the complexity of your lines and how your machines communicate, but a straightforward deployment can be live within hours.

Evocon is designed for quick installation on a single machine or line, enabling it to start collecting real-time data almost immediately. Depending on the level of your involvement, a full multi-line rollout typically takes only days to weeks.
What data does a production monitoring system collect?

The core data points include machine run/stop states, produced quantities, machine speed, planned and unplanned downtime events (with operator-logged reasons), and rejected/scrap counts. Depending on your plan, Evocon can also track critical process metrics such as temperature, energy consumption, and CO2 emissions.

Some plans also include Alerts to help reduce downtime, and Checklists to digitize recurring production checks.
What are the 6 types of production monitoring? Which ones does Evocon support?
While there are six primary types of monitoring used across the manufacturing industry, Evocon natively supports four: machine, process, quality, and energy monitoring. Here are the six industry types, and where Evocon fits:
- Machine/equipment/production line monitoring — Uptime, downtime, idle time, cycle time, output rate vs. target, sensor data, and maintenance schedules. Supported by Evocon.
- Process monitoring — Jobs/orders moving through different stages and critical process settings like temperature, conveyor speed, or pressure. Supported by Evocon (plan dependent).
- Quality monitoring — Tracking defects (scrap) and pass/fail data from quality inspections. Evocon supports scrap detection on all plans; Checklists and Alerts are available depending on your plan.
- Material and inventory monitoring — Raw material usage per job or unit, and inventory levels between stages. Supported with ERP/MES integrations.
- Labor monitoring — Time spent on specific tasks or machines. Supported with ERP/MES integrations.
- Energy consumption monitoring — Energy usage per machine, line, or shift. Supported by Evocon (plan dependent).
What are the 5 types of production processes? Which ones does Evocon support?
The industry generally divides manufacturing into five primary production processes. Here is how they are defined and how Evocon tracks them:
- Repetitive production — High-volume, low-variety dedicated production lines producing the same item. Evocon tracks these lines against targets.
- Discrete production — Individual, countable products that you can touch, pick up, and take apart. Evocon counts units automatically via IIoT and/or via PLC.
- Job Shop production — Low volume, high variety, or custom, one-off projects. Evocon is not ideal for custom, one-off work.
- Batch production — Producing a set quantity of identical goods before switching setups. Evocon tracks both discrete batches (counting parts) and process batches using duration, flow, or weight.
- Continuous production — Continuous, flowing production without interruption, such as chemicals or oil. Evocon tracks these using Time Mode, which monitors continuous operations based on duration, flow, or by tracking downstream packaging and filling lines where the product becomes countable.

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Production monitoring software

Trusted choice by manufacturers worldwide

Real-time data tracking

Customizable production dashboards

Downtime analysis and alerts

Analytics for production monitoring

Monitor all factories in one platform