Discrete manufacturing software to find and fix production losses

Evocon’s software for discrete manufacturing breaks OEE down by product, station, shift, and operator. See where performance drops to keep your orders on schedule.

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Why choose Evocon’s OEE software for discrete manufacturing?

When you need to oversee production runs of many different products, losses hide in the details. How much time do changeovers cost? Did your operators record every stop that happened? What is the total time lost per product? And per shift? By combining automatically collected machine data with operator inputs, Evocon’s cloud-based software gives you a real-time overview of production losses and helps answer these questions.

Real-time loss monitoring

Spot losses quickly as stops, changeovers, slowdowns, and scrap are recorded as they happen, without any paper forms.

Detailed OEE breakdowns

See OEE per product, shift, station, or operator, all from the same data, so you can find root causes that slow the production line.

Prioritized loss analysis

Use Evocon’s AI Analyst to review your OEE and downtime data and rank losses by their cost in OEE, so you know what to fix first.

  • meconet building in tallinn

    How Meconet had a 50% increase in operating time in five months

    ​Meconet is a family-owned international manufacturer with operations across Northern Europe. They produce demanding metal components, such as springs, stampings, deep drawn products, and qualified assembly works used in electrical switches, locking devices, cars, and more.

    The main challenge was machine utilization. Some machines were scheduled to run but were sitting idle, and it was difficult to identify which issues caused the biggest productivity losses. Another challenge was reactive maintenance: operators repeatedly reported issues, but the team had no prioritized list to help them focus on the most important ones. After setting up Evocon, the production engineer started reviewing production data and sharing reports with the team. Operators met every Tuesday to discuss problems from the previous week and review goals for the current one. Within five months, productive work time increased from 24% to 36% — a 50% improvement.

    Read case study

“The main achievement of Evocon is that we finally have data that we can trust and use.”

Vadim Doman
Production Engineer
Meconet
Full story
factory monitoring at meconet

  • Trace every issue back to its product and order

    Evocon’s software for discrete manufacturing helps you monitor production performance by product and production order. When a customer complaint arises, use Evocon’s downtime tracking data to investigate when the issue occurred, which machine was involved, and what was happening on the production line.

  • Automate recurring quality checks

    Keep track of your checklists with Evocon’s quality control software, which prompts operators to complete the right check at the right time. A check can start after a set number of parts and then repeat at a fixed interval, covering the first part off the line and ongoing inspections. Every check can require several measurements and show a calculated average. Results are accessible on the production timeline, where you can see the product and line associated with each checklist. This gives your team additional context to help identify and investigate quality issues.

  • See when every production run will finish

    Production orders show an estimated completion time based on live production data when a target quantity is set. You can monitor production progress and see whether a changeover runs long or an unplanned breakdown puts an order at risk. This real-time visibility gives your team time to react. Use Evocon’s integrations to connect with your ERP so you can pull orders and targets automatically, reducing manual data entry and helping protect on-time delivery.

Setting up Evocon is as easy as 1-2-3

Install
1

Install

The sensor is placed to detect products on a production line or machine and connected to Evocon's IIoT device.

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Connect
2

Connect

The device is connected to the internet which sends collected data to Evocon's OEE software for analysis.

Illustration Line illustration
Visualize
3

Visualize

Collected data is displayed on the shop floor where operators can use it to defeat inefficiency.

Setting up Evocon in your factory is a plug 'n' play process that can be done by anyone in your company.
See how Evocon works See how Evocon works

  • Talk to our team

    Our experts are ready to help you unlock the full potential of your production process. Schedule a call with our team today and start your journey towards greater efficiency and profitability.

    1. Get tailored advice and solutions specific to your production needs.
    2. Our team will guide you through the setup and optimization process​.
    3. Afterwards, you can try Evocon in your factory free for 30 days.
    Request free trial

Learn more about Evocon's product

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