Real-time production monitoring system

Monitor the performance of shifts in real-time

Shift View helps you, in real-time, track and analyze the performance of all your production shifts across different dates, stations, factories, and countries. No more gut feelings, guesses, or finger-pointing.

Visual production timeline

With Shift View, performance is visualized hourly in an easy-to-understand way, allowing operators to get real-time feedback about their work.

Green = all is good; yellow = speed loss; red = unplanned downtime; gray = planned downtime.

Data collection made easy

Shift View won’t tie up your operators’ time with data collection. It’s user-friendly at its core, needing very little training.

Most operations can be completed with a few clicks, allowing shift operators to focus on their main work – keeping machines running.

Downtime, speed loss, and quality

Shift View gives a detailed overview of all OEE losses and events. All operators have to do is map reasons to events with a few clicks, giving you the understanding of which issues are most relevant and where to focus your attention.

Insight into production speed & targets

The speed graph provides real-time visibility into shift performance vs target. The system also automatically tracks hourly production totals and compares them to the ideal, clearly showing the gap between actual and potential output.

Complete recurring checks

Shift View also comes empowered with our Checklists feature, which triggers relevant recurring quality, maintenance, and other checks at the right time to ensure your operation keeps running smoothly.

Alerts when things go wrong

With alerts, when unplanned events happen or quality checks fail, you can ensure that the right people are notified and that actions are taken promptly to restore your operations to normal.

Improve operational discipline

By implementing Shift View on the shop floor, you empower operators with real-time production data and the ability to report on actual issues in production, improving operational discipline and enhancing employee involvement.

"Evocon as a real-time OEE tool has engaged the whole shop-floor working with the losses, resulting in faster solving of problems and improved quality of waste elimination projects."

Aivar Künnapuu

VP Operations, Sales & Marketing

Yara International ASA

Features that support improving shift performance

Downtime, speed loss and quality tracking
Performance of current and historical shifts
Hour-by-hour OEE information
Real-time production speed overview
Hourly production quantities
Information on current and previous production batches
Standardised list of loss reasons
Language selection for operators
Quality and maintenance checklists
Integration with ERP system
Auto-commenting of scheduled stops
Messaging possibility with operators

Learn more about Evocon's product

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Frequently asked questions

Is Evocon able to monitor my production process?

Manufacturing companies in 14 different industries use Evocon. The most popular production output that our system registers are pieces and boxes. But the system can also monitor running meters, liters, productive work time, and flow production. And even though all companies have a slightly unique production process, we can always find a suitable solution.

To learn more about how to monitor production with Evocon and what hardware you need, read our article: How to Monitor Production and Track OEE Using Evocon?

How do I implement Evocon in my production?

The process of setting up Evocon takes only a few days and consists of three steps:

Contact us, so we can learn more about your production process and suggest a viable, reliable solution for you.
We send the necessary hardware via courier and provide follow-up instructions.
Upon delivery, all your team will have to do is complete the installation by following the simple instructions provided.

When ongoing support is ever required, we’ll provide it free via phone or email.

What hardware is required for each machine or production line?

In general, the hardware you need to collect data from machines or production lines using Evocon is:

Evocon’s IIoT device (used to log production signals)
Ethernet cable
Sensor or relay
A display device (PC or tablet)

The final solution depends on your production process but you can learn more from here: What Hardware You Need and Does Evocon Provide It?

How do I connect my machines and production lines to Evocon?

There are multiple options to connect production signals from your machines to Evocon. The most common way is a new industrial sensor. You can also use a sensor that is already available on your production line or machine. Another standard method is to use a PLC output connection using a relay (e.g. with Andon lights). These signals connect to Evocon’s IIoT device that sends the captured data to our cloud server in AWS.

If you have machines that already collect production data to a local database, then we can set up Evocon as a hardware-free solution (data transfer is via HTTPS API requests).

Learn more: How to Monitor Production and Track OEE Using Evocon?

What is OEE and why does it matter?

OEE (Overall Equipment Effectiveness) is a lean manufacturing tool and universal best practice to monitor, evaluate and improve the effectiveness of a production process. This could be an assembly line, machine cell, packaging line, filling machine, CNC machine, or any other production equipment.

We use OEE because it helps us understand our production process. By quantifying and visualizing all losses from our production line and machines, OEE not only shows what we produced with our resources but also what we could have produced. In other words, OEE helps us understand the true potential of our factories.

Learn more: What is OEE and how does it work?

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